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Years of research, careful component sourcing and plenty of weathering have finally brought this long-standing personal project to life.


Some props stick with you for years. They might be an unusual design, an interesting combination of materials, or simply something you know you'd love to recreate one day. For me, the Vigilante's bow from Season 1 of Arrow has always been one of those projects.

After years of researching the original prop and looking for suitable components, I've finally brought my own recreation to completion. Rather than fabricating every element from scratch, this project presented a different challenge: identifying the right parts, matching their appearance to the screen-used original, and bringing them together into a convincing replica.



Researching the original prop



The original bow was built around a Ragim Matrix Jr recurve bow, customised with decorative symbols, metal adornments and leather wrapping. Its distinctive combination of traditional archery equipment and seemingly improvised additions gives it a rugged, utilitarian appearance that fits the world of Arrow perfectly.


Recreating that look meant spending a considerable amount of time studying images of the original prop and identifying components that could reproduce its distinctive features.

One of the biggest challenges was sourcing a suitable bow. With the original Ragim Matrix Jr no longer available, I had to look for alternatives that would capture its overall shape and proportions as closely as possible.


The solution was to combine parts from the Ragim Matrix and Ragim Matrix Evo ranges. This provided a suitable foundation for the recreation while keeping the finished piece faithful to the appearance of the original.


Unlike many of my projects, which involve designing and fabricating individual components from the ground up, this build was primarily an exercise in research, sourcing and careful selection. Finding the right starting point was just as important as the work that followed.



The metalwork

One of the most recognisable features of the original bow is its collection of metal additions. These give the prop much of its distinctive character, making an otherwise conventional recurve bow look like something that has been adapted and modified for use in the field.


For my recreation, I sourced a boat chock and a set of marine door hinges, which provided suitable components for reproducing the original's metalwork.


Of course, simply attaching the parts wouldn't be enough. Their finish was equally important to achieving the right appearance. The steel components were treated using a hot brass-brushing technique to create a brass/gold colour closer to that seen on the original prop. This helped transform the appearance of the hardware, giving it the aged metallic finish needed to complement the wooden bow and its other decorative elements.


The choice of existing hardware was an important part of the process. Rather than attempting to fabricate every detail from scratch, I could concentrate on finding suitable components and adapting their appearance to match the reference material.



Engraving the wooden riser

With the main bow selected and the metal components sourced, attention turned to the wooden riser.


The original prop features decorative symbols burned into the wood, an important detail that helps distinguish it from an ordinary recurve bow. Reproducing these markings accurately was therefore a key part of the build.


I began by carefully sanding the wooden surface before transferring the symbols from images of the original prop. With the designs in place, I painstakingly burned them into the sides of the riser by hand.


This process required care to ensure the markings remained consistent with the reference images while looking as though they belonged naturally on the bow. Once the symbols were complete, the wood was stained and weathered to develop a finish that complemented the rest of the prop. The aim was not to make the bow look factory-fresh, but to create the appearance of an object that had seen considerable use.



Assembly and weathering

With the individual elements prepared, it was time to bring everything together.

The metal components were secured in their respective positions, with additional leather and twine wrapping applied over the top to recreate the layered appearance of the original design.


These details are particularly important to the finished look. The combination of wood, metal and wrapping gives the bow a sense of being assembled and modified over time, rather than manufactured as a single, uniform object.

The final stage was extensive weathering.


I wanted the finished prop to have a convincing, well-used appearance, so the staining and weathering needed to work together across all the different materials. The wood, metal and wrapping each contribute to the overall impression, and the finish helps unify them into a single piece.


It's this final layer of detail that brings the recreation together. The individual components provide the structure, but the finishing gives the bow its character and the sense of history that makes the original design so appealing.



A long-awaited project

This bow has been a personal project for a long time, although it has repeatedly found itself pushed aside in favour of other builds and commissions. Despite that, it has remained something I've wanted to tackle properly.


Completing it has been a slightly different experience from my usual prop-making work. Rather than starting with raw materials and fabricating everything myself, the challenge was to research an existing screen-used prop, identify suitable real-world components and recreate its appearance through careful selection, adaptation and finishing.


Best of all, it's not simply a display replica. By building around a real recurve bow, the finished piece remains a functioning bow as well as an impressive addition to a prop collection.


After years of research and a project that kept getting pushed further down the list, I'm incredibly pleased to finally have this one finished.


What do you think of the finished piece? I'd love to hear your thoughts, particularly from fellow Arrow fans and prop-making enthusiasts.




 
 
 


Some of you may have spotted this project on display at **Festival of the Time Lords** at Newark Showground—a custom-built Dalek Gun display piece that quickly became one of the most talked-about items on the stand.


Inspired by the modern Dalek design seen throughout the revived series, this piece was created as a display prop that captures the distinctive industrial aesthetic of the Daleks while telling a story of its own. Rather than appearing factory fresh, the gun has been finished as if it has survived countless battles, becoming a relic from years of conflict.


The body of the gun is constructed from a combination of machined aluminium and high-quality 3D printed components. Using both materials allows the finished prop to balance the crisp, precise geometry of the original design with the durability and weight needed for a convincing display piece. Every component was carefully prepared before painting to ensure the different materials blended seamlessly into a single finished prop.


One of the most distinctive features of the build is the rear of the gun. Instead of presenting it as a complete, functional weapon, the end has been detailed to look as though it has been violently torn from its mounting. Exposed wiring, internal mechanical components, and additional layered detailing create the illusion that the gun has been ripped directly from a Dalek's casing, revealing the complex machinery hidden beneath the armour.


The finishing process was just as important as the construction itself. Multiple layers of paint, washes, dry brushing, and weathering techniques were used to create a worn metallic finish, with scratches, grime, and subtle discolouration helping to sell the illusion of years of use. The aim was to produce a prop that looked authentic from every angle, rewarding closer inspection with increasingly intricate details.


To complete the presentation, the gun is displayed on a bespoke Dalek-inspired stand. The stand features bevelled edges and decorative gold rivet detailing that echoes the iconic design language of the Daleks without overpowering the prop itself. Internally, the base has been filled with solid plaster, giving it substantial weight and ensuring the display remains stable and secure.


Projects like this are some of my favourites to create because they combine a range of different skills—from CAD design and 3D printing to metalworking, painting, weathering, and display fabrication. The result is a piece that not only celebrates an iconic science fiction design but also tells the story of what might have happened to it before it found its place on display.


If you saw the Dalek Gun at Festival of the Time Lords, thank you to everyone who stopped by to take a closer look and chat about the build. I always enjoy discussing the techniques behind these projects, and I look forward to sharing more behind-the-scenes looks at future creations.







 
 
 

We had a great time recently at Kapow! at the Stockton Globe..


The Gothic TARDIS was center stage which was a great way to show off all it's detailing, including some new features like the statue lights. We also had a table to display and sell as much of our other work as we could fit! The display ranged from Doctor Who to Marvel to Game of Thrones, so there was really something for everyone.


This was also our first time renting a van and transporting the whole thing ourselves, and it went pretty smoothly all things considered! A few of the controls got broken by some over-eager guests but nothing got damaged in transit, which was our main concern.


The TARDIS is now going into hibernation for a little while, with the goal of coming back totally revamped for its next outing!



 
 
 
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